Tuesday, 14 May 2013

Bulk Material Handling Using Modular Conveyors


In Bulk material handling, specialised equipment for handling of bulk materials is used. Bulk Materials may include wood chips, ores, bulk stones and other such dried materials as well as mixed wastes. This industry also uses modular conveyors to handle all these bulk materials.
How Bulk Material Handling Is Done:
Using Bulk Material Handling systems, bulk materials are transported from one of several locations to the ultimate destination. Modular conveyors have now days become a part of advanced bulk material handling systems. These systems basically do a lot of tasks in phases. First of all the bulk materials are loaded from the source, from there they are unloaded using various handling equipment to the destination place. There the actual task of handling these bulk materials begins. In the process of bulk material handling, bulk material is stored in vessels, hoppers and other such equipment, then air conditioning of the material is done if required, scaling and batching solutions are used for packaging tasks and conveying solutions are used for conveying the bulk materials.
Benefits of Modularity:
Now days conveying solutions become modular. Modular conveyors can be easily installed in parts at a very less expense than the traditional conveying solutions. They can be transported easily to the place where the bulk material handling system is installed and then can be assembled there very quickly and perfectly. Another benefit of using modular conveyors in bulk material handling is ease of maintenance.  On damage, instead if replacing the whole conveyor, only the damaged part can be replaced, saving both time and cost.
To handle big bulk material handling projects, huge modular conveyors with immense capacity and many kilometers of length are available. Different kinds of modular conveyors include Mat Style Conveyors, Belt Conveyors, Table Top Conveyors, Case Conveyors, etc., for different kinds and volume of bulk material.  The size and shape of the modular conveyors can be varied according to the type of bulk material which has to be handled.
Customized Solutions:
A lot of companies are providing specialized modular conveyor solutions for bulk material handling. Modular conveying systems which are low cost, high quality and are quickly built are available. One can custom define the speed, width and length of the modular conveying system as per the requirement, without getting into the technical details.  Some modular conveyor can be built in as less as one day.  This is the major benefit of modularity that one does not need to build everything from scratch saving both time and money.
There are some companies in the market which are making plastic conveyor modules which are extremely light weight and low cost and can be easily designed for suitable bulk material handling. Industries like flour mills and coal fired utility boilers use bulk material handling to handle their huge amount of materials. Specialist Application conveyors are used for bulk material handling. Inventory control and storage management is also done in bulk material handling. The modular conveyors can be used in such bulky systems with the flexibility to fit into many plant floor layouts. Stainless steel conveyors are also available which has long lasting durability. 



Modular conveyors

RopeCon transports your material on a flat belt with corrugated sidewalls. The belt performs the haulage function and is driven and deflected by a drum in the head or tail station.